First of all, plexiglass is much more impact-resistant than glass, but even if it breaks, it won’t shatter into millions of sharp pieces like real glass which also makes it safer. Video Guide: DIY How to Easily Cut Plexiglass, 82+ Sensational Chicken Coop Plans [Free], How to Get Rid of Gnats | Simple Home Strategies, Garage Door Repair | DIY Fixes For Common Issues, How and When to Paint Over Wallpaper | Tips, How to Clean Leather Shoes & Boots | DIY Tips. Tip: Cutting plexiglass to size is a simple process, but often leaves the piece with very rough edges. Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications. Line the plexiglass sheet along the cut line. That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. Don safety goggles and gloves for protection; cutting plexiglass can result in splinters or shards that can pose a hazard. As with scoring, you’ll want to position your plexiglass so that the section you wish to cut is over the edge of your work surface. From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. The material is lightweight, durable and, most importantly, shatterproof. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Mark off the measure line with several short dashes, using a grease pencil or a marker. Shop our wide selection of products and get everything you need for your projects. With this method, you might end up with two pieces of plexiglass with rough edges. For thin sheets of … The simplest way to cut plexiglass by hand is the “score and snap” method. To begin, clamp the sheet tightly to your working surface. Use of this site is subject to certain Terms Of Use. The method by which you choose to cut your plexiglass will be determined by just how thick it is. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. (source: WikiHow) This method works best for sheets of plastic that are not too big and not too thick. If you don’t have a glass cutter, you can use a box cutter. Just like with a circular saw, don’t cut too fast, but keep a steady rhythm. Plexiglass is also highly weather-resistant, which means it can tolerate all possible weather conditions, including variations in temperature and humidity. The most important characteristic of this material is its transparency which allows it to be used instead of real glass in many cases. Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece … You’ll need a grease pencil or a marker, a ruler to mark where you want to cut, and a glass cutter. Plexiglass is essentially a hard and clear type of plastic. Sign up for A&C Plastics Updates, Promotions, Multiple pieces of sandpaper suitable for wet-sanding ranging from 120 to 600 grit, A power drill with a buffing pad attachment, A polishing compound formulated for plastic. For this, you’ll need the following…. If the sheet is very thick, blades with carbide tips are the best option. To smooth the edges, you can use a metal file, sandpaper, an electric buffer or a combination of these. Next, add the buffing attachment to the drill and apply the polishing compound to the plexiglass. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. That’s it! Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. Need Help? Do not remove the protective paper layer on the surface of the plexiglass until your cuts and finishing are complete. Actually, it’s a good idea to keep the paper on. Most importantly, it’s quite easy to cut it and mold it yourself. For this reason, it is perfect for various outdoor uses. Line up the jigsaw with the mark you made and keep the guide plate flat to the surface. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. If you end up with rough edges, use sandpaper to smooth them out. Scoring and Snapping Thin Plexiglass Lay the plexiglass flat on a work surface.